So Oskar let me borrow the geared mixup to try and modify and make it better. The first thing I did was tighten all the screws that turned the gears and added a spring underneath on of the corners
Here was the result:
http://www.youtube.com/watch?v=QpKWcHRMNdoThe second thing I did was use SUPERGLUE to add a layer of thickness to some of regions of the parts to counter-act the tolerancing, this worked incredibly well. The puzzle is perfectly stable and near fingertrickable
Video:
http://www.youtube.com/watch?v=rkVdahn9 ... r_embeddedI will post a more in-depth video and explaination soon